Energy saving square counter flow fiberglass cooling tower
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  • Energy saving square counter flow fiberglass cooling tower

Energy saving square counter flow fiberglass cooling tower

A closed square cooling tower is the main heat exchange equipment in a refrigeration system. The overheated and high-pressure refrigerant gas discharged by the compressor in the refrigeration system passes through the condenser discharge pipe in the evaporative condenser, allowing the high-temperature gaseous refrigerant to exchange heat with the spray water and air outside the discharge pipe. That is, the gaseous refrigerant enters the discharge pipe from the upper port and gradually condenses into liquid refrigerant from top to bottom.
  • Commodity name: Energy saving square counter flow fiberglass cooling tower

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  • Detailed description
  • Product Description    
    Product type: Countercurrent closed cooling tower
    Cooling medium: water, oil, or other liquids
    Material of condenser: copper tube condenser, stainless steel tube condenser
    Shell material: 304 stainless steel sheet, 720g super galvanized sheet imported from South Korea, magnesium aluminum zinc plated sheet


    Working Principle 
    Internal circulating water system: The circulating water enters the heat exchanger (also known as the closed cooling tower coil) through heat exchange and temperature rise. The waste heat contacts the falling spray water through the outer wall of the coil for heat and mass exchange, and alternates with the dry cold air entering the side (single or double side) to form saturated humid hot air. The cooled circulating water is sent to the heat source by the system circulating water pump.
    External circulating water system: The spray water is sent from the lower water tank to the upper water distribution pipeline by the spray water pump. After the water is sprayed out, it comes into contact with the heat exchanger pipe, and some of the water evaporates and carries out heat. The heat is discharged by the top fan, while the water is blocked back by a special structure dehydrator and sprayed into the collection tank for recycling.


    Product Features
    Internal circulating water system: The circulating water enters the heat exchanger (also known as the closed cooling tower coil) through heat exchange and temperature rise. The waste heat contacts the falling spray water through the outer wall of the coil for heat and mass exchange, and alternates with the dry cold air entering the bottom of the cooling tower (double-sided or four sided) to form saturated humid hot air. The cooled circulating water is sent to the heat source by the system circulating water pump.
    External circulating water system: The spray water is sent from the lower water tank to the upper water distribution pipeline by the spray water pump. After the water is sprayed out, it comes into contact with the heat exchanger pipe, and some of the water evaporates and carries out heat. The heat is discharged by the top fan, while the water is blocked back by a special structure dehydrator and sprayed into the collection tank for recycling.

     

    Working Principle of Evaporative Condenser
    A closed square cooling tower is the main heat exchange equipment in a refrigeration system. Its working principle is that the overheated and high-pressure refrigerant gas discharged by the compressor in the refrigeration system passes through the condenser discharge pipe in the evaporative condenser, allowing the high-temperature gaseous refrigerant to exchange heat with the spray water and air outside the discharge pipe. That is, the gaseous refrigerant enters the discharge pipe from the upper port and gradually condenses into liquid refrigerant from top to bottom. The super strong wind force of the supporting induced draft fan ensures that the spray water evenly covers the surface of the coil, and the water greatly improves the heat exchange effect by taking advantage of the wind force. The spray water with an increase in temperature changes from a partially gaseous state, utilizing the latent heat of water vaporization to carry away a large amount of heat by the wind. The water droplets in the hot air are intercepted by the high-efficiency dehydrator, and together with the other water that absorbs heat, they scatter into the PVC spray water plate heat exchange layer. The air that flows through them cools down, lowers the temperature, enters the water tank, and then continues to circulate through the circulating water pump. The water evaporated into the air is automatically replenished by the water level regulator.


    Technical Characteristics
    Simple structure, easy to install

    Model/Parameters T=28 ℃ cooling water volume (m³/h) T=27 ℃ cooling water volume (m³/h) Main dimensions (mm) Air volume(m³/h) Fan diameter(mm) Power(KW) Operating weight(t) Water inlet pressure 10Pa Noise dB (A) Equivalent diameter Dm (m)
    △t=5℃ △t=8℃ △t=5℃ △t=8℃ Total height Width B Dm 10m 16m
    DFNL-100
    DFNDP-100
    DFNGP-100
    100 74.4 118.7 86 3830
    4390
    4690
    2600 62000 1800 3.0/1.5 2.44
    3.78
    5.7
    6.2 59 52 47 3.02
    DFNL-150
    DFNDP-150
    DFNGP-150
    150 109.8 175.1 126.9 4050
    4670
    4970
    3000 84000 2400 4.0/2.0 3.32
    5.07
    7.63
    6.3 60.5 54 50.6 3.47
    DFNL-200
    DFNDP-200
    DFNGP-200
    200 148.9 237.4 172.1 4340
    4960
    5260
    3600 115000 2800 5.5/2.7 4.13
    6.66
    10.56
    6.5 62 55.6 52.3 4.15
    DFNL-300
    DFNDP-300
    DFNGP-300
    300 224.9 350.6 258.3 5010
    5690
    5300
    4300 158600 3400 7.5/3.7 5.88
    9.48
    14.79
    5.8 62 57.8 54.5 4.94
    DFNL-400
    DFNDP-400
    DFNGP-400
    400 299.9 476.4 344.4 6040
    5990
    6340
    4800 213000 3800 11/5.5 7.14
    10.57
    18.02
    6 62.5 58.8 55.7 5.51
    DFNL-500
    DFNDP-500
    DFNGP-500
    500 374.9 584.3 430.4 6700
    5900
    7000
    5300 265000 3800 15/7.5 8.85
    13.11
    19.7
    6.4 62.5 59.3 56.2 6.08
    DFNL-600
    DFNDP-600
    DFNGP-600
    600 448.5 698.9 514.9 6140
    6980
    7280
    6000 317500 4200 15/7.5 34.56
    28.13
    11.3
    6.5 62.5 60.5 57.4 6.88
    DFNL-750
    DFNDP-750
    DFNGP-750
    750 561.7 875.3 644.9 6440
    7290
    7590
    6800 400000 4200 22/11 14.5
    23.51
    36.04
    6.8 63 61.4 58.4 7.79
    DFNL-900
    DFNDP-900
    DFNGP-900
    900 673.4 1049.5 773.2 6950
    7900
    8200
    7300 490000 4700 30/15 16.76
    25.46
    38.13
    7 63.8 62.9 60 8.36
    DFNL-1050
    DFNDP-1050
    DFNGP-1050
    1050 786.6 1225.9 903.1 7150
    8100
    8400
    7800 556000 4700 30/15 19.97
    31.82
    48.14
    7 64.6 63.1 53.9 8.93

    The Langshi square electric cooling tower integrates a shell and tube water-cooled condenser, cooling tower, circulating water pump, water tank, and water pipeline. It adopts an upper and lower box assembly method, which has the advantages of complex structure, small footprint, light weight, few connecting pipelines, and convenient installation. It greatly reduces the on-site construction intensity and reduces installation costs.
    Good usage effect and low operating cost

    Model/Parameters T=28 ℃ cooling water volume (m³/h) T=27 ℃ cooling water volume (m³/h) Main dimensions (mm) Air volume(m³/h) Fan diameter(mm) Power(KW) Operating weight(t) Water inlet pressure 10Pa Noise dB (A) DM Equivalent diameter Dm (m)
    △t=10℃ △t=20℃ △t=25℃ △t=10℃ △t=20℃ △t=25℃ Total height Width B
    GFNL-75
    GFNDP-75
    GFNGP-75
    75 66.9 65.8 86.3 73.6 71.8 3830
    4390
    4690
    2600 68000 1800 3.0/1.5 2.44
    3.78
    5.7
    6.2 59 3.02
    GFNL-100
    GFNDP-100
    GFNGP-100
    100 89.2 87.7 115 98.1 95.7 4050
    4670
    4970
    3000 88000 2400 4.0/2.0 3.12
    4.87
    7.53
    6.3 60.5 3.47
    GFNL-150
    GFNDP-150
    GFNGP-150
    150 137.4 136.2 172.2 150.2 147.7 4840
    5460
    5760
    3600 121000 2800 5.5/2.7 4.13
    6.66
    10.56
    6.5 62 4.15
    GFNL-200
    GFNDP-200
    GFNGP-200
    200 182.8 181.3 229.1 199.8 196.5 5010
    5690
    5990
    4300 161000 3400 7.5/3.7 5.69
    9.28
    14.59
    5.8 62 4.94
    GFNL-250
    GFNDP-250
    GFNGP-250
    250 228.2 226.3 286 249.4 245.3 5300
    6040
    6340
    4800 201000 3800 11/5.5 6.94
    11.43
    17.82
    6 62.5 5.51
    GFNL-300
    GFNDP-300
    GENGP-300
    300 273.6 271.3 342.9 299.1 294.1 5900
    6700
    7000
    5300 241000 3800 11/5.5 8.64
    14.12
    21.92
    6.4 62.5 6.08
    GFNL-400
    GFNDP-400
    GFNGP-400
    400 364.4 361.4 456.7 398.3 391.8 6140
    6980
    7280
    6000 312000 4200 15/7.5 11.1
    18.12
    27.93
    6.5 62.5 6.88
    GFNL-500
    GFNDP-500
    GFNGP-500
    500 455.2 451.5 570.5 497.6 489.4 6440
    7290
    7590
    6800 401000 4200 22/11 14.23
    23.31
    35.84
    6.8 63 7.79
    GFNL-600
    GFNDP-600
    GFNGP-600
    600 546 541.5 684.3 596.9 587.1 6950
    7900
    8200
    7300 481000 4700 30/15 16.56
    26.95
    41.31
    7 63.8 8.36
    GFNL-700
    GFNDP-700
    GFNGP-700
    700 638 432.7 799.6 697.4 685.9 7150
    8100
    8400
    7800 560000 4700 30/15 19.77
    31.62
    47.94
    7 64.6 8.93

    The positive square cooling path has a unique structural form and efficient heat exchange performance, resulting in a relatively low condensation temperature and good effect. Therefore, the operating power is small and the power consumption is low. Its advanced operating principle and excellent sprinkler matching device also reduce the consumption of cooling water. In addition, the materials used have good anti-corrosion properties, which extends the service life. Equipped with large flow axial fans, it has low noise and does not pollute the environment, making it a truly energy-saving and environmentally friendly product. The maintenance is also simple, and the operating cost is relatively low.


    Excellent Components
    High flow water pump
    Dedicated high flow circulating water pump: equipped with high protection IP55 and outdoor dedicated motor, it has the characteristics of low power, high flow rate, low noise, excellent performance, and easy maintenance.
    Dedicated axial flow fan
    Closed square cooling tower dedicated high flow axial fan, fan impeller made of aluminum alloy blades, lightweight, strong anti-corrosion ability. The air duct is made of corrosion-resistant and aging resistant high-quality fiberglass, and the fixing bolts are made of stainless steel material to ensure the roundness of the air duct. The gap between the impeller and the air duct is kept consistent and even, increasing the flow rate and reducing noise. The supporting motor adopts an IP55 self cooling high protection motor, which runs smoothly and has high efficiency.
    Outer protective panel
    The outer protective panel is made of high-quality fiberglass, which has the characteristics of corrosion resistance and aging resistance, and extends its service life.
    High flow sprinkler nozzle
    The closed square cooling tower adopts a large flow spray nozzle in the sprinkler system, which has the characteristics of high flow rate, uniform spraying, and no blockage phenomenon. It can maximize the coverage of the wall pipe by the sprinkler, increase water vaporization, and improve heat transfer efficiency.
    Electronic water descaling instrument
    If users have special needs (to be specified when ordering), they can be equipped with advanced electronic water descaling devices, which can effectively play a role in rust prevention, corrosion prevention, scale prevention, scale removal, sterilization, and algae killing, activating and cleaning the circulating water. Good usage effect and low operating cost.
    PVC heat exchanger plate
    The high-efficiency PVC filler from Sichuan has the advantages of small wind resistance, aging resistance and no deformation, which makes water form a large area of water film when passing through the filler. The zigzag water flow ripple extends the water flow time, makes the flowing air take away the heat in the water, and improves the cooling effect of circulating water.
    Efficient dehydrator
    The use of PVC material dehydrators not only effectively prevents biochemical corrosion and erosion, but also effectively aggregates moisture in humid air according to its unique curved form, making the water flow rate less than 0.001%.

     

    Equipment Selection Procedure
    Taking the refrigeration and air conditioning system composed of piston or screw refrigeration compressors as an example.
    The total heat output of the refrigeration system (both open and semi closed, the same for fully enclosed compressors)=the refrigeration capacity of the compressor+the power consumption of the compressor motor (auxiliary quantity, calculated in KE) multiplied by the heat holding coefficient, as shown in the heat dissipation coefficient table. Based on this result, select the appropriate model from the technical parameter table of the closed square cooling tower.
    1. Determine the total heat dissipation required by the system;
    2. Determine design conditions, condensation temperature, and wet bulb temperature;
    3. Choose an appropriate coefficient to determine the correction factor:
    4. Multiply the total system displacement by the heat dissipation coefficient to determine the corrected result
    5. Select a closed cooling tower from the technical parameter table, and select a standard heat discharge equal to or greater than the fourth step to calculate the correction result.

    Selection examples
    Example 1: It is known that the cooling capacity of a certain refrigeration and air conditioning system's compression mechanism is 232.6KW, refrigerant is NH3 (R717), condensation temperature is 36 ° C, temperature bulb temperature is 27.4 ° C, and the power consumption (axial rate) of the compressor is 48KW
    Selection Procedure
    Total heat dissipation (232 6+48) =280.  6KW
    According to the heat transfer coefficient table, the heat transfer coefficient for 36C and wet bulb temperature of 27.4 ° C is 1.236
    Total heat output x heat output coefficient=Corrected heat output load:
    280.6×1.236=346.8KW
    One ZNXA350KW or (ZNXB350KW) closed square cooling tower can be selected from the technical parameter table.
    Example 2: It is known that the compression mechanism of a certain refrigeration and air conditioning system has a cooling capacity of 1116KW, refrigerant: NH3 (R717), condensing temperature: 35 ° C, and wet bulb temperature: 25 ° C; The power consumption (shaft power) of the compressor is 213KW.

    Selection Procedure
    Total heat output: (1116+213)=1329KW
    According to the heat transfer coefficient table, the condensation temperature of 35 ° C and the wet bulb temperature of 25 ° C have a heat transfer coefficient of 1.05
    Total heat output X heat output coefficient=corrected heat output load
    1329 X 1.  05=1395.  45KW
    One ZNXA1450KW or (ZNXB1450KW) closed square cooling tower can be selected from the technical parameter table.

    Ammonia (R717) heat dissipation coefficient

    Condensation temperature ℃ Wet bulb temperature of incoming air ℃
    10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
    28 0.85 0.87 0.93 0.97 1.04 1.1 1.18 1.25 1.35 1.49 1.64 1.82 2.11 2.5 - - - - - - -
    30 0.74 0.76 0.79 0.83 0.87 0.91 0.95 1.01 1.06 1.14 1.25 1.35 1.49 1.69 1.96 2.27 - - - - -
    32 0.65 0.67 0.69 0.71 0.74 0.78 0.81 0.86 0.91 0.95 1.01 1.09 1.18 1.32 1.45 1.61 - - - - -
    34 0.59 0.61 0.63 0.64 0.67 0.69 0.71 0.74 0.79 0.81 0.87 0.92 0.98 1.05 1.15 1.22 1.35 1.59 - - -
    35 0.55 0.57 0.58 0.6 0.63 0.65 0.67 0.7 0.73 0.76 0.79 0.83 0.88 0.94 1 1.05 1.18 1.28 1.45 1.61 1.89
    36 0.53 0.55 0.56 0.57 0.59 0.62 0.63 0.65 0.69 0.71 0.74 0.78 0.81 0.87 0.92 0.98 1.06 1.18 1.32 1.47 1.61
    38 0.49 0.5 0.51 0.52 0.53 0.55 0.56 0.58 0.6 0.62 0.64 0.67 0.7 0.73 0.77 0.81 0.87 0.94 1.01 1.11 1.2
    40 0.44 0.45 0.46 0.47 0.48 0.49 0.5 0.52 0.54 0.55 0.57 0.59 0.62 0.65 0.67 0.7 0.74 0.79 0.86 0.91 0.98
    42 0.4 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.49 0.5 0.51 0.53 0.54 0.57 0.59 0.61 0.65 0.68 0.72 0.76 0.81

    (R22 and 134a) Heat removal coefficient

    Condensation temperature ℃ Wet bulb temperature of incoming air ℃
    10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
    28 0.95 0.98 1.05 1.1 1.17 1.23 1.32 1.4 1.51 1.67 1.84 2.04 2.37 2.8 - - - - - - -
    30 0.83 0.85 0.89 0.93 0.98 1.02 1.06 1.13 1.19 1.28 1.4 1.51 1.67 1.9 2.2 2.54 - - - - -
    32 0.73 0.75 0.77 0.8 0.83 0.87 0.91 0.96 1.02 1.07 1.13 1.22 1.32 1.48 1.63 1.8 - - - - -
    34 0.66 0.68 0.71 0.72 0.75 0.78 0.8 0.83 0.89 0.91 0.98 1.03 1.1 1.18 1.29 1.37 1.51 1.78 - - -
    35 0.62 0.64 0.65 0.67 0.71 0.73 0.75 0.78 0.82 0.85 0.89 0.93 0.99 1.05 1.12 1.18 1.32 1.44 1.63 1.8 2.12
    36 0.59 0.62 0.63 0.64 0.66 0.7 0.71 0.73 0.77 0.8 0.83 0.87 0.91 0.98 1.03 1.1 1.19 1.32 1.48 1.65 1.8
    38 0.55 0.56 0.57 0.58 0.6 0.62 0.63 0.65 0.68 0.7 0.72 0.75 0.79 0.82 0.86 0.91 0.98 1.05 1.13 1.24 1.35
    40 0.49 0.5 0.52 0.53 0.54 0.55 0.56 0.58 0.61 0.62 0.64 0.66 0.7 0.73 0.75 0.78 0.83 0.89 0.96 1.02 1.1
    42 0.45 0.46 0.47 0.48 0.5 0.51 0.52 0.53 0.55 0.56 0.57 0.6 0.61 0.64 0.66 0.68 0.73 0.76 0.81 0.85 0.91

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